Allow these guidelines for safe operation, preliminary checks, and adjustments to the Arcadia key cutting machine, including jaw replacement, height adjustment, and milling cutter-tracer alignment.
Safety Instructions for Operating the Arcadia Key Cutting Machine
Warning: Always wear safety glasses and gloves when using the machine and follow all safety precautions.
General Safety Guidelines:
- Only use tools and cutters for their intended purpose to prevent damage.
- Keep power cables away from heat, water, oil, and sharp objects.
- Maintain sharp and clean cutters for optimal performance.
- Follow lubrication and maintenance schedules.
- Inspect wires, belts, and cables regularly; replace if worn or damaged.
- Keep the machine and handles dry and clean.
- Do not expose the machine to harsh weather conditions.
- Disconnect the power before performing maintenance or if the machine will be unused for a long period.
- Only use original spare parts.
Preliminary Checks and Start-Up
Before starting the machine, ensure:
✅ The power cable is properly connected to the mains.
✅ The machine is level and securely positioned.
✅ A visual inspection confirms no missing or modified parts.
✅ The work area is clean and free of obstructions like clothing, tools, or spare parts.
Key Cutting Machine Settings
Replacing the Jaw
To replace a jaw, follow these steps:
- Lift the protective screen.
- Unscrew the lock knob (C) and remove the jaw.
- Insert the new jaw through the central hole (A) of the locking rod (B).
- Lock the jaw in position using the jaw locking knob (C).
- Lower the protective screen.
Adjusting the Jaw Height
The jaw holder carriage must be adjusted based on the diameter of the key:
- Ensure knob (C) is not locked.
- Turn the millimeter ring nut (G) to adjust the height.
- Lock the ring nut in place using the knob (P) once the correct position is found.
- Secure the adjustment by turning the knob (C).
Adjusting the Milling Cutter-Tracer Assembly
Important: Unplug the power supply before adjusting the milling cutter-tracer assembly.
Procedure:
- Insert the new milling cutter (A), but do not lock it yet.
- Place two blank keys (B1-B2) in their seats and align them against the "Key Reference."
- Lock the keys using the setscrews (F1-F2) with a 2.5mm hex key.
- Ensure key (B1) is properly placed on the tracer (C) and that the cutter lightly touches key (B2) (Ref. G).
- Lock the cutter in place using the setscrew (D).
Replacing the Tracer:
- Loosen setscrew (E) and unscrew the tracer from its threaded seat.
- Screw in the new tracer completely and secure it by tightening setscrew (E).
For further assistance or a digital copy of the Arcadia manual, contact techsupport@keyline-usa.com with your serial number.